Problem & answerE-04
Wrong Component Found on the Line
Likely causes
- Incomplete line clearance
- Wrong material issued
- Previous batch materials left on the line
How to fix it
- 1Stop the line immediately.
- 2Segregate affected product.
- 3Notify the supervisor and QA.
- 4Remove wrong materials; repeat line clearance.
- 5Raise a deviation.
It is fixed when
Only correct, verified components on the line.
Stop it coming back
- Full line clearance with second-person check before every batch.
Did this solve the problem?