Guide4.2
Electronic counter
| Setting | Reference value | What it controls |
|---|---|---|
| Quantity per bottle | 30 | Count per bottle (from the BPR). |
| Conveyor speed | 22 Hz | Bottle conveyor through the counter. |
| Bottle change delay | 220 ms | Pause for the next bottle to move under the chute. |
| Bottle feed delay | 1000 ms | Wait before a missing-bottle alarm. |
| Bottle jam delay | 1000 ms | Time before a jam alarm. |
| Precount per channel | 10 | Pieces held ready in each channel. |
| Maximum area | 45000 | Upper size limit: larger signals (doubles) are flagged. |
| Minimum area | 20000 | Lower size limit: smaller signals (fragments) are flagged. |
| Minimum interval | 5 | Minimum gap to count two pieces separately. |
| Nozzle vibrate | 10 Hz | Vibration of the fill nozzle. |
| Nozzle fill type | 2 ms | Nozzle fill timing. |
| Air blow time / interval | 1 s / 10 s | Sensor cleaning air blast. |
| Vibrator 1 / 2 delay | 3 s / 3 s | Start delay of each vibrator stage. |
| Filter wave time | 5 ms | Signal filter that ignores electrical noise. |
Vibrator settings
| Stage | Left lane | Right lane |
|---|---|---|
| Vibrator 1 | 135 Hz | 125 Hz |
| Vibrator 2 | 140 Hz | 105 Hz |
| Vibrator 3 | 187 Hz | 175 Hz |
Lanes are tuned separately because each vibrator responds differently. Adjust for a smooth single-file flow, then record the final values.
Typical production screen
| Setting | Reference value | What it controls |
|---|---|---|
| Quantity per bottle | 30 | |
| Count channel 1 | 25–29 | Live count in progress. |
| Count channel 2 | 0 | Second channel idle. |
| Conveyor | ON / OFF | As required. |
| Machine status | Machine 2 ON | |
| Bottle change mode | Manual |
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