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Machines Problems Guides Ingredients

Machines Problems Guides Ingredients

Search real manufacturing machine problems and get clear, step-by-step answers: causes, fixes, checks and prevention for capsule filling, blending, bottling and more.

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Answers here are general guidance. Always follow your own site procedures, the machine manual and your safety rules — isolate and lock out before working on any machine.

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Scratched Capsules — Capsule Filling · Ask Dhanu

Machines Capsule Filling Capsule Defects & Discharge

Problem & answerE-04

Scratched Capsules

Likely causes

Sharp edges or burrs
Worn guide plates
Misaligned components

How to fix it

1Inspect guide plates and contact surfaces.
2Remove burrs.
3Replace damaged parts.
4Verify alignment.

It is fixed when

Capsules pass visual inspection without scratches.

Stop it coming back

Inspect guide plates monthly.

Did this solve the problem?

Points to inspect

Guide plates
Contact surfaces
Alignment

More in Capsule Defects & Discharge

E-01Broken Capsules
E-02Cracked Capsules
E-03Dented or Pin-Holed Capsules
E-05Capsules with Black Marks
E-06Capsule Shell Damage (Incoming)
E-07Powder Leaking from Filled Capsules
E-08Dusty Capsules
E-09

Discharge Jams or Capsules Piling Up

E-10High Reject Rate

General guidance only. Follow your site procedures and the machine manual, and isolate the machine before any work on it.